I got a great deal on some Rough Country suspension parts thanks to
www.jeepforum.com
The Body Lift took about 2hs to get the pucks in and there were no
issues. I hit the bolts with liquid wrench a couple days before and blasted them
off with an impact. No issues at all, but this jeep has lived a lot of its life
in san diego. I loosened up all the bolts and then removed the passenger side
bolts. I jacked it off
between the middle and front body mounts on the cab sub frame, just enough to
squeeze in the pucks. I pulled the mounts out and cleaned the dirt off them too.
why? Just cause. I didn't pull the filler neck for the gas tank, or remove the
radiator mount like they do in the rockman youtube install video. My fan did
bind a bit on the radiator flashing, but it was ok.
The motor mount lift (shouldn't it be engine mount?) was a much bigger
PITA. I supported the engine with a block of wood, on a floor jack, on the sharp
point of the trans bell housing. The main support bolt was a minor PITA to get
off, mostly because i used hand tools due to clearance issues, and the bolt
never "got loose" until the nut came off. The 2 little bolts that hold the mount
to the frame blasted right off with the impact. You need to cut a bit off the
tip of the stock stud on the mount and i used a hack saw to i wouldn't have to
clean up the threads. I worked on the passenger side first and had trouble
getting the large bolt back in, so i decided to loosen the mount. Did that and
it popped right in. Went to the driver side and had to remove the engine mount
(easy) to get the bolt out. (clearance with the AC issues). Stupid me put it
back in the same way, but oh well. I went back to the drivers side to tighten up
the lower bolt, just to find out that there was NO clearance for ANY type of
wrench.
Yeah, you have to bolt the inside mount up with the engine raised up a bit to
gain clearance. Then comes the struggle to get the main bolt back in. I give up
after about 1.5hr of jacking, screwing, banging, prying (a small pry bar between
the engine and mount does work well to get things in position). It was 11pm so i
called it a night. The next day i conned my lovely assistant to help out. I
found a piece of steel a bit thinner than the original bolt, and ground a point
on the end so i could bang it thru (without screwing up the threads on the real
bolt). She would wiggle the bolt while i jacked the engine up and down. We found
the perfect place and banged it in. (this is WAAAY easier with 2 people,
otherwise its move the jack a touch, walk and check, repeat). Got it in and
tightened everything up. No clearance issue up front (don't need to move the
radiator plastic with the mml) and it shifted into 4L with no issues. Putting it
in second seems to be a bit tighter, but it never popped out or gave me trouble.
I'd rate it a 4/10 on the difficulty scale, and you could get by with just a
small socket set and a hack saw, even if you are new to wrenching.
The 2.5" Spring kit was a fairly easy install. All the bolts came out
just fine, but i did hit them a few days before with some liquid wrench on the
advice of some JF guys. You'll need a spring compressor to get the new
ones in. The fronts were a PITA because i couldn't use the impact and had
to tighten them by hand. The rears i could use an impact on so they were
real quick. I had to muscle them in just a bit. The shocks went in
easy too, but the rear shocks are too long. At full droop they extend
another 4 or so inches (see pic) and they bottom out driving off a curb.
I built the cargo hatch out of some steel i bought at home depot. It turned
out great and now i have TONS of space to store tools and stuff compared to the
wimpy glove box. I welded nuts around the hex bolts to make sure any
potential thief would need an allen wrench and couldn't twist them with vice
grips or pliers. If they came prepared, then they are going to get my
stuff anyway.